Literally, Kaizen is a
Japanese depiction that means continual improvement.
Historically, Kaizen was
originated in Japan in the 50's and specifically at
Toyota as a set of concepts and tools that streamlined
production, enhanced quality, shortened delivery, and
reduced costs. Within the context of industry, Kaizen is
now considered as a world-wide applied methodology for
improving operations efficiency in manufacturing and
service organizations.
As Toyota started
manufacturing cars in the USA in the mid 80's, the
concepts and tools of Kaizen quickly spread through the
American automotive and other manufacturing companies.
The term "lean" was coined by the Americans to denote
the Kaizen school of thought meaning "getting more for
less". Since then, lean practicing has become a
competitive advantage and many organizations are
striving to become lean.
Kaizen embraces a number of
concepts and tools that can be applied to transform an
organization into a lean organization. The most
important concept of Kaizen is the removal of waste from
our activities. Waste is perceived as the non-value
adding activities that we do every day within our
operations that carry expenses but do not add value to
our products or services. By reducing, or if possibly,
eliminating this waste the remaining value-adding
activities result in stream-lined operations with easily
flowing material and information, with subsequent
shorter lead times, better quality and lower costs.